A company produces an end item 'E'. One unit of item 'E' can be made by...
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A company produces an end item 'E'. One unit of item 'E' can be made by assembling 1 unit of A, 1 unit of B, and 2 units of C. One unit of A is made of 1 unit of C and 2 units of D; one unit of B is assembled by using 2 units of M and 1 unit of N. On-hand inventories are 50 units of A and 45 units of C. Scheduled receipts are 50 units of A at the beginning of Week 1, 100 units of C at the beginning of Week 1, and 100 units of C at the beginning of Week 2.. Lead times for subassemblies A and B are 1 week, and lead times for other components are 2 weeks. Final assembly of E requires 1 week. 1. Fill in Table 1 to prepare a master production schedule for end item 'E' using the fixed-period- of-two policy. The beginning inventory for E is 108 units; the forecast and promised customer orders for end item E are provided in this table. Week Forecast Customer orders (committed) Projected on-hand inventory Net Inventory before MPS MPS Receipt MPS Start Available-to-promise inventory (uncommitted) 1 2 45 45 42 38 3 4 50 60 51 35 Table 1: MPS table for end item E in Question 1 2. Construct a product structure tree (i.e., a BOM chart). Answer: 5 60 20 6 7 50 50 15 10 8 45 A company produces an end item 'E'. One unit of item 'E' can be made by assembling 1 unit of A, 1 unit of B, and 2 units of C. One unit of A is made of 1 unit of C and 2 units of D; one unit of B is assembled by using 2 units of M and 1 unit of N. On-hand inventories are 50 units of A and 45 units of C. Scheduled receipts are 50 units of A at the beginning of Week 1, 100 units of C at the beginning of Week 1, and 100 units of C at the beginning of Week 2.. Lead times for subassemblies A and B are 1 week, and lead times for other components are 2 weeks. Final assembly of E requires 1 week. 1. Fill in Table 1 to prepare a master production schedule for end item 'E' using the fixed-period- of-two policy. The beginning inventory for E is 108 units; the forecast and promised customer orders for end item E are provided in this table. Week Forecast Customer orders (committed) Projected on-hand inventory Net Inventory before MPS MPS Receipt MPS Start Available-to-promise inventory (uncommitted) 1 2 45 45 42 38 3 4 50 60 51 35 Table 1: MPS table for end item E in Question 1 2. Construct a product structure tree (i.e., a BOM chart). Answer: 5 60 20 6 7 50 50 15 10 8 45
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