Question: A machine with uniform loading is driven uniformly by a 3 kW electric motor running at 1 4 4 0 r m i n through
A machine with uniform loading is driven uniformly by a kW electric motor running at through a : spur gear reduction gearbox. The spur gears are machine cut with a degree normal pressure angle, and a gear module of mm The MPa,MPa, alloy steel pinion has teeth and is keyed directly to the motor shaft as shown below. The gear is made from MPa,MPa, carbon steel and the endurance limit in both cases may be taken as The operating temperature of the gearbox is not expected to exceed degrees C and reliability is required. Hint :
a Which is weaker, the gear or the pinion? Determine the reserve factor for the gearbox based on the weaker part, considering the bending fatigue failure of the teeth.
b Calculate the life expectancy of the gearbox based on the surface endurance strength and surface fatigue stress of the pinion.
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