A media and communications firm made the following value stream map in order to clarify the...
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A media and communications firm made the following value stream map in order to clarify the production system. The table below the VSM shows the resource and performance data for the four steps in the system. The WIP data in the table indicate the amounts of work-in-process held before the second, third, and fourth steps in the system. Suppliers (Substrates, Ink, etc.) Receiving 3 Days Annual Production Plan Operators WIP before step C/T (per unit) C/O (per batch) Uptime One batch is 160 units. Weekly Delivery Schedule Premedia Premedia 2 n/a 5 min. 45 min. 95% Weekly Schedule Ink Lab Daily Schedule Ink Lab 4 1 batch(es) 5 min. 30 min. 80% Production Control Daily Schedule Market Forecast Daily Schedule Pressroom Pressroom 4 1 batch(es) 9 min. 75 min. 90% Customer Converting & Inspection Converting & Inspection 4 3 batch(es) 3 min. 20 min. 70% Shipping 30 Days How much time per unit is needed for processing and changeover at the Ink Lab step? (Exclude the effect of uptime in your calculation.) The time needed for processing and changeover is seconds per unit. (Round your answer to two decimal places.) Considering now the uptime of Ink Lab, what is the capacity of this step? The capacity of Ink Lab is units per hour. (Round your answer to two decimal places.) The bottleneck in the production process is Pressroom which has capacity 19.86 units per hour. If demand and throughput for the system are equal to bottleneck capacity, what is the sum of WIP times for the system? (See above for explanation of WIP.) The sum of WIP times for the system is hours per unit. (Round your answer two two decimal places.) A media and communications firm made the following value stream map in order to clarify the production system. The table below the VSM shows the resource and performance data for the four steps in the system. The WIP data in the table indicate the amounts of work-in-process held before the second, third, and fourth steps in the system. Suppliers (Substrates, Ink, etc.) Receiving 3 Days Annual Production Plan Operators WIP before step C/T (per unit) C/O (per batch) Uptime One batch is 160 units. Weekly Delivery Schedule Premedia Premedia 2 n/a 5 min. 45 min. 95% Weekly Schedule Ink Lab Daily Schedule Ink Lab 4 1 batch(es) 5 min. 30 min. 80% Production Control Daily Schedule Market Forecast Daily Schedule Pressroom Pressroom 4 1 batch(es) 9 min. 75 min. 90% Customer Converting & Inspection Converting & Inspection 4 3 batch(es) 3 min. 20 min. 70% Shipping 30 Days How much time per unit is needed for processing and changeover at the Ink Lab step? (Exclude the effect of uptime in your calculation.) The time needed for processing and changeover is seconds per unit. (Round your answer to two decimal places.) Considering now the uptime of Ink Lab, what is the capacity of this step? The capacity of Ink Lab is units per hour. (Round your answer to two decimal places.) The bottleneck in the production process is Pressroom which has capacity 19.86 units per hour. If demand and throughput for the system are equal to bottleneck capacity, what is the sum of WIP times for the system? (See above for explanation of WIP.) The sum of WIP times for the system is hours per unit. (Round your answer two two decimal places.)
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To answer the questions lets first go through the information provided for the Ink Lab step 1 How much time per unit is needed for processing and changeover at the Ink Lab step Given Cycle Time CT for ... View the full answer
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ISBN: 9781506388595
1st Edition
Authors: Alfred A. Marcus, Timothy J. Hargrave
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