Question: A MRP system is used by Ring Security Inc. to schedule production activities. The Ring Camera is sold in two models Dual-View and Tri-View.The VX-Sensor
A MRP system is used by Ring Security Inc. to schedule production activities. The Ring Camera is sold in two models Dual-View and Tri-View.The VX-Sensor is used in both models. The Dual-View assembly uses 2 sensors while Tri-View uses 3 sensors. VX- Sensor is not used in the production of any other product. The lead time to assemble either model is one week, and that for the VX-Sensor is also one week. The current gross requirements for the two solar models in a future 8 week period are:
| Week | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| Dual-View | 101 | 124 | 214 | 87 | 79 | 127 | 147 | 87 |
| Tri-View | 50 | 55 | 28 | 28 | 43 | 58 | 67 | 39 |
The Dual-View inventory at the end of week 4 is 23 units while that for Tri-View is 9 units. For Dual-View there are scheduled receipts of 22 in week 5 and 13 in week 7. For Tri-View there are scheduled receipts of 9 in week 5 and 21 in week 6. Solve the following in the attached worksheet. (i)Production of Dual-View is to occur in lot size multiples (LSM) of 35 units, while that for Tri-View occurs in minimum lot sizes (LMIN) of 40 units. Derive the MRP tableau corresponding to weeks 5 to 12 for the cameras. (ii)Derive the plannedreceipts for VX-Sensorusing the partperiod balancing algorithm. Theinventory at theend of week3 is zero units andthere are scheduled receipts of 65 in week 5, 47 in week 6 and 81 in week 10. The order cost is $720 and the holding cost is $1.15 per sensor/week.
| MRP System - Ring Camera | ||||||||||||
| NAME: Dual View | Lead Time | 1 | End Inventory | 23 | ||||||||
| Lot Size - LSM | 35 | |||||||||||
| WEEK | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements (G) | 101 | 124 | 214 | 87 | 79 | 127 | 147 | 87 | ||||
| Scheduled Receipts (S) | 22 | 0 | 13 | 0 | 0 | 0 | 0 | 0 | ||||
| Net Requirements (R) | ||||||||||||
| Planned Receipts (P) | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||
| Planned Ending Inv. (V) | ||||||||||||
| Planned Order Releases (O) | ||||||||||||
| NAME: Tri View | Lead Time | 1 | End Inventory | 9 | ||||||||
| Lot Size - LMIN | 40 | |||||||||||
| WEEK | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements (G) | 50 | 55 | 28 | 28 | 43 | 58 | 67 | 39 | ||||
| Scheduled Receipts (S) | 9 | 21 | 0 | 0 | 0 | 0 | 0 | 0 | ||||
| Net Requirements (R) | ||||||||||||
| Planned Receipts (P) | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||
| Planned Ending Inv. (V) | ||||||||||||
| Planned Order Releases (O) | ||||||||||||
| PRODUCT | BOM-Qty | |||||||||||
| NAME: Dual View | 2 | |||||||||||
| NAME: Tri View | 3 | |||||||||||
| PART PERIOD BALANCING ALGORITHM | ||||||||||||
| NAME: VX-Sensor | Order Cost = | $720 | Holding Cost. = | $1.15 | ||||||||
| WEEK | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements (G) | ||||||||||||
| Scheduled Receipts (S) | 65 | 47 | 81 | |||||||||
| Net Requirements (R) | ||||||||||||
| Planned Receipts (P) | ||||||||||||
| Order Cycle-1 | Holding Cost | Worksheet area - Complete as needed | ||||||||||
| Total Cost | ||||||||||||
| Order Cycle-2 | Holding Cost | |||||||||||
| Total Cost | ||||||||||||
| Order Cycle-3 | Holding Cost | |||||||||||
| Total Cost | ||||||||||||
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