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A particular product is delivered to a consumer in lots of 6 , 0 0 0 units. The average percent defective is p =

A particular product is delivered to a consumer in lots of 6,000 units. The average percent defective is p = 1 %.

a) The sampling plan is as follows: 50 units are drawn from the sample randomly. If 1 or less defectives are found, the lot is accepted, otherwise, it is rejected. Assuming N is infinite, construct a table and draw an OC curve (p vs. Pa) for this sampling plan using a minimum of six points at: p= 0.01, 0.02, 0.03, 0.04, 0.05, 0.06.


P

Pa

AOQ

ATI


b) What is the producer risk for this sampling plan?


c) If a lot is received per day for 365 days/year, about how many lots will be rejected per year on average?


d) If the worst percent defective [Lot Tolerance Percent Defective (LTPD)] received at the by the consumer is 6%, what is the corresponding probability of lot acceptance (i.e., the consumer risk)? Show it on the OC curve.


e) How many bad lots of this quality (6%) are expected to be accepted per year?


f) For the same question above, determine Average Outgoing Quality (AOQ values) for the same six p values (p=0.01, 0.02, 0.03, 0.04, 0.05, 0.06) given above and plot the results. Explain its meaning with a sentence.


g) Find Average Outgoing Quality Limit in this case. Explain what it means?


h) Calculate the Average Total number Inspected (ATI) per lot for the same six p values and plot your result roughly (p vs. ATI).


i) What would be the average cost of inspection per lot if the lots come with average quality (1%) and inspection cost is 0.100 KD/unit?

 

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