Question: A pharmaceutical company is considering a process change from batch manufacturing to continuous manufacturing using mostly existing resources. You as the lead process engineer is

 A pharmaceutical company is considering a process change from batch manufacturing

A pharmaceutical company is considering a process change from batch manufacturing to continuous manufacturing using mostly existing resources. You as the lead process engineer is supposed to carry out a feasibility study and advise the management for a goo-go decision. The following are the salient process details: The production process is based on a 1st order liquid phase reaction which is carried out to 95% completion. Presently this is done in a large 100 I stirred tank reactor. The time to achieve 95% conversion in this reactor is 20h. 4h of turnaround is however needed in between the batches. Feed from the supplier is available at the strength of 1 mole/l

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