Question: A quality analyst wants to construct a sample mean chart for controlling a packaging process. He knows from past experience that the process standard deviation

A quality analyst wants to construct a sample mean chart for controlling a packaging process. He knows from past experience that the process standard deviation is two ounces. Each day last week, he randomly selected four packages and weighed each. The data from that activity appear below.

Weight

Day

Package 1

Package 2

Package 3

Package 4

Monday

23

22

23

24

Tuesday

23

21

19

21

Wednesday

20

19

20

21

Thursday

18

19

20

19

Friday

18

20

22

20

(a) Calculate all sample means and the mean of all sample means.

(b) Calculate upper and lower 2-sigma x-bar chart control limits that allow for natural variations.

(c) Based on the x-bar chart, is this process in control?

Question 2

  1. Cartons of Plaster of Paris are supposed to weigh exactly 32 oz. Inspectors want to develop process control charts. They take ten samples of six boxes each and weigh them. Based on the following data, compute the lower and upper control limits and determine whether the process is in control.

    Sample

    Mean

    Range

    1

    33.8

    1.1

    2

    34.6

    0.3

    3

    34.7

    0.4

    4

    34.1

    0.7

    5

    34.2

    0.3

    6

    34.3

    0.4

    7

    33.9

    0.5

    8

    34.1

    0.8

    9

    34.2

    0.4

    10

    34.4

    0.3

Question 3

  1. XYZ Ltd produces a product for which the annual demand is 10,000 units. Production averages 100 units per day, while demand is 40 units per day. Holding costs are $2.00 per unit per year, and setup cost is $200.00. (a) If the firm wishes to produce this product in economic batches, what size batch should be used?

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