Question: A spare part manufacturing process has three sequential steps in the process. Machining, drilling, and shining process. Duration per unit Process in hours Reliability of

 A spare part manufacturing process has three sequential steps in the

A spare part manufacturing process has three sequential steps in the process. Machining, drilling, and shining process. Duration per unit Process in hours Reliability of the machine No of machines Machining 1 0.9 1 Drilling 2 0.8 2 Shining 4 0.9 4 PNP Demand for the product is 4000 units per year The company operates 5 hours a shift 3 shift a day 4 days a week 52 weeks a year 3. What is the reliability of the entire manufacutring process? 4, What is the throughput of this process for the whole year? 5. What is the customer service level that you can meet (or what percentage of demand can you meet) 6. What is the bottleneck for this process? To ensure no WIP in the process what is the rate at which you will introduce the jobs to machining process which is beginning step of the process? 7. How would you improve the throughput of the process? A spare part manufacturing process has three sequential steps in the process. Machining, drilling, and shining process. Duration per unit Process in hours Reliability of the machine No of machines Machining 1 0.9 1 Drilling 2 0.8 2 Shining 4 0.9 4 PNP Demand for the product is 4000 units per year The company operates 5 hours a shift 3 shift a day 4 days a week 52 weeks a year 3. What is the reliability of the entire manufacutring process? 4, What is the throughput of this process for the whole year? 5. What is the customer service level that you can meet (or what percentage of demand can you meet) 6. What is the bottleneck for this process? To ensure no WIP in the process what is the rate at which you will introduce the jobs to machining process which is beginning step of the process? 7. How would you improve the throughput of the process

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