Question: A table is assembled using three components, as shown in the following product structure tree. The company that makes the table wants to ship 2

A table is assembled using three components, as shown in the following product structure tree. The company that makes the table wants to ship 200 units at the beginning of day 4,260 units at the beginning of day 5, and 320 units at the beginning of day 7. Receipts of 200 wood sections are scheduled at the beginning of day 2. There are 240 legs on hand. An additional 20 percent of the order size on legs is added for scrap allowance. There are 80 braces on hand. Lead time (in days) for all items is a function of each order quantity and is shown below.
Order Quantity Lead Time (days)
13201
3218002
8011,5503
Prepare the material requirements plan using lot-for-lot ordering. (Do not leave any empty spaces; input a 0 wherever it is required.)
Production Schedule
Day Beg. Inv. 1234567
Quantity 200260320
Table (*Variable LT) Beg. Inv. 1234567
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
Planned-order receipts
Planned-order releases
Wood Sections * Beg. Inv. 1234567
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
Planned-order receipts
Planned-order releases
Braces * Beg. Inv. 1234567
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
Planned-order receipts
Planned-order releases
Legs *
20% extra safety stock Beg. Inv. 1234567
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
Planned-order receipts
Planned-order releases
* Note that lead time is a function of lot size.

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