Question: AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is
AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is 250 units and safety coefficient 0.1. There are 8 operating hours per day. Process C produces in lot size. The setting up time each time changing lot is 15 minutes. Total time for setting up a day should be less than or equal to 1 hour. Warehouse D withdraws from Ca constant quantity of products which is equal to the lot size of C. The consuming rate is 4000 units/day. A triangular Kanban is employed to signal process C to start produce when the stock reaches the reorder point. Lead time of signal Kanban is 1.0 hour. A (1hours) B (3.5mins) C (1.5 hour) D (4000 units/day) 1) If process Cuses maximum number of set up time per day allowable, what is the lot size of process C? Where should we put the triangular Kanban? 2) Process C withdraws parts from B also with constant quantity, which is its lot size. Process B withdraws parts from A in constant cycle of 1.0 hours. How many withdrawals Kanban C should have? 3) A supplier delivers material to process A 4 times per day. The supplier production lead time is 0.6 day. What is the supplier Kanban cycle a-b-c? What is the total number of supplier Kanban? AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is 250 units and safety coefficient 0.1. There are 8 operating hours per day. Process C produces in lot size. The setting up time each time changing lot is 15 minutes. Total time for setting up a day should be less than or equal to 1 hour. Warehouse D withdraws from Ca constant quantity of products which is equal to the lot size of C. The consuming rate is 4000 units/day. A triangular Kanban is employed to signal process C to start produce when the stock reaches the reorder point. Lead time of signal Kanban is 1.0 hour. A (1hours) B (3.5mins) C (1.5 hour) D (4000 units/day) 1) If process Cuses maximum number of set up time per day allowable, what is the lot size of process C? Where should we put the triangular Kanban? 2) Process C withdraws parts from B also with constant quantity, which is its lot size. Process B withdraws parts from A in constant cycle of 1.0 hours. How many withdrawals Kanban C should have? 3) A supplier delivers material to process A 4 times per day. The supplier production lead time is 0.6 day. What is the supplier Kanban cycle a-b-c? What is the total number of supplier Kanban
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