Question: AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is

  1. AJIT system has the following processes (C is the

AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is 250 units and safety coefficient 0.1. There are 8 operating hours per day. Process C produces in lot size. The setting up time each time changing lot is 15 minutes. Total time for setting up a day should be less than or equal to 1 hour. Warehouse D withdraws from Ca constant quantity of products which is equal to the lot size of C. The consuming rate is 4000 units/day. A triangular Kanban is employed to signal process C to start produce when the stock reaches the reorder point. Lead time of signal Kanban is 1.0 hour. A (1hours) B (3.5mins) C (1.5 hour) D (4000 units/day) 1) If process Cuses maximum number of set up time per day allowable, what is the lot size of process C? Where should we put the triangular Kanban? 2) Process C withdraws parts from B also with constant quantity, which is its lot size. Process B withdraws parts from A in constant cycle of 1.0 hours. How many withdrawals Kanban C should have? 3) A supplier delivers material to process A 4 times per day. The supplier production lead time is 0.6 day. What is the supplier Kanban cycle a-b-c? What is the total number of supplier Kanban? AJIT system has the following processes (C is the final assembly and D is the warehouse). All the processes employ Kanban. The container size is 250 units and safety coefficient 0.1. There are 8 operating hours per day. Process C produces in lot size. The setting up time each time changing lot is 15 minutes. Total time for setting up a day should be less than or equal to 1 hour. Warehouse D withdraws from Ca constant quantity of products which is equal to the lot size of C. The consuming rate is 4000 units/day. A triangular Kanban is employed to signal process C to start produce when the stock reaches the reorder point. Lead time of signal Kanban is 1.0 hour. A (1hours) B (3.5mins) C (1.5 hour) D (4000 units/day) 1) If process Cuses maximum number of set up time per day allowable, what is the lot size of process C? Where should we put the triangular Kanban? 2) Process C withdraws parts from B also with constant quantity, which is its lot size. Process B withdraws parts from A in constant cycle of 1.0 hours. How many withdrawals Kanban C should have? 3) A supplier delivers material to process A 4 times per day. The supplier production lead time is 0.6 day. What is the supplier Kanban cycle a-b-c? What is the total number of supplier Kanban

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