Question: An assembly line consisting of four workstations assembles electronic circuits. There are four workers one at each station. The bottleneck is the 1st workstation with

An assembly line consisting of four workstations assembles electronic circuits. There are four workers one at each station. The bottleneck is the 1st workstation with an average processing time of 6.1 minutes. Process times at the other stations are 4, 5, 4.9 min respectively. The current throughput of the line is 8.2 units per hour and the current average WIP level is 21 units. The industrial engineers are considering conducting an expensive cross-training program to allow for a flexible labor system. What is the current average cycle time for this assembly line? How much time each unit spends on the average in queues (not being processed) before it gets out of this line? Is there a need for the cross training program?

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