Assignment Instructions Conduct a FMEA for a process; and answer below questions;

1.Conduct a FMEA of an automotive product that you choose. Use the provided PFMEA template

2.Identify up to 5 process steps/functions for the process of the part/component you selected

3.Identify and describe the potential failure modes, effects and causes for these steps/functions based on your experience/research.

4.Determine the Severity, Occurrence and Detection ratings based on your experience/research of the process and the ranking method/scale that you determine.

5.Calculate the RPN accordingly, prioritize and record the recommended action in the PFMEA template accordingly.

Report should consist following;

1) Introduction (Showing the purpose of the FMEA and 5 processes) 1 Page

2) FMEA study results (Showing the final FMEA template and all the steps / data/ ranking procedure, RPN calculations for conducting the FMEA study 2 Pages

3) Conclusion 1 Page

4) References 1 Page

Process FMEA FMEA Number POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) Process Responsibility Key Date Hem Model Year Program(s) Page Prepared by FMEA Date (Orig) Core Team Process Step Current Process Requirement Potential Failure Mode Potential Effect(s) of Failure Potential Causes) Of Failure Action Results Actions Taken Completion Date Controls Prevention Responsibility & Target Recommended RPN Action Completion Date Controls Detection Function a1 a 1 a2 b C de ilj k 1 m m f h gh Source: AIAG FMEA Reference Manual Process FMEA FMEA Number POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) Process Responsibility Key Date Hem Model Year Program(s) Page Prepared by FMEA Date (Orig) Core Team Process Step Current Process Requirement Potential Failure Mode Potential Effect(s) of Failure Potential Causes) Of Failure Action Results Actions Taken Completion Date Controls Prevention Responsibility & Target Recommended RPN Action Completion Date Controls Detection Function a1 a 1 a2 b C de ilj k 1 m m f h gh Source: AIAG FMEA Reference Manual