Question: B) How many machines are required if the operations manager decides to double lot sizes? (Enter your responses rounded up to the next whole number.)

B) How many machines are required if the

B) How many machines are required if the operations manager decides to double lot sizes? (Enter your responses rounded up to the next whole number.)

C) If the operations manager has three machines and believes that the plant can reduce setup time by 20 percent through process improvement initiatives, does that plant have adequate capacity to meet all demand scenarios without increasing lot sizes? (Enter your responses rounded up to the next whole number.) Demand Forecast Capacity Requirement (M) Pessimistic enter your response here machines Expected enter your response here machines Optimistic enter your response here machines

Demand Forecast

Capacity Requirement (M)

Pessimistic

enter your response here

machines

Expected

enter your response here

machines

Optimistic

enter your response here

machines

C) Is capacity sufficient to meet all demand scenarios without increasing lot size? (Yes/ No).

Macon Controls produces three different types of control units used to protect industrial equipment from overheating. Each of these units must be processed by a machine that Macon considers to be their process bottleneck. The plant operates on two 8-hour shifts, 5 days per week, 52 weeks per year. The table below provides the time standards at the bottleneck, lot sizes, and demand forecasts for the three units. Because of demand uncertainties, the operations manager obtained three demand forecasts (pessimistic, expected, and optimistic). The manager believes that a 30 percent capacity cushion is best. a. How many machines are required to meet minimum (Pessimistic) demand, expected demand, and maximum (Optimistic) demand? (Enter your responses rounded up to the next whole number.)

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