Question: Bell computer is planning to launch a new high-end server. Nine steps or tasks are required to assemble this computer. Daily demand is expected to
| Bell computer is planning to launch a new high-end server. Nine steps or tasks are required to assemble this computer. Daily demand is expected to be 76 units and there are three 8-hour shifts available each day to meet this production quota. | ||||||||
| Req'd Time (in minutes) | ||||||||
| Task | Predecessor | |||||||
| A | 10 | None | ||||||
| B | 16 | A | ||||||
| C | 6 | B | ||||||
| D | 4 | B | ||||||
| E | 13 | A | ||||||
| F | 3 | C, D | ||||||
| G | 8 | F | ||||||
| H | 16 | E | ||||||
| I | 4 | G, H | ||||||
| What is the total time (in minutes) to produce one server? | ||||||||
| What is the takt time (in minutes) for this production line? (Round your answer to a one decimal place.) | ||||||||
| What is the theoretical minimum number of workstations required for this production line? (Round up your answer to the nearest whole number.) | ||||||||
| After assigning task A to workstation 1, which task (or tasks) should you assign to workstation 2? | ||||||||
| B | ||||||||
| C | ||||||||
| D | ||||||||
| E | ||||||||
| B or E | ||||||||
| C and D | ||||||||
| Suppose you assign task B to workstation 2, which task (or tasks) should you then assign to workstation 3? | ||||||||
| E and H | ||||||||
| C, D and F | ||||||||
| E (by itself), or C, D and F | ||||||||
| C and D | ||||||||
| E | ||||||||
| Assume you assign tasks C, D and F to workstation 3, task E to workstation 4, which task (or tasks) should you assign to workstation 5? | ||||||||
| G and H | ||||||||
| G and I | ||||||||
| H | ||||||||
| H and I | ||||||||
| Given your task assignments to workstations, what is the actual number of workstations required? | ||||||||
| What is the cycle time (in minutes) for this production line? | ||||||||
| What is the combined idle time (in minutes) for this production line? | ||||||||
| What is the overall efficiency for this production line? (Write your answer as a percentage, and display your answer to two decimal places.) |
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