Question: Consider the following batch - flow process consisting o f three process steps performed b y three machines: Setup time: 1 1 0 min 1

Consider the following batch-flow process consisting of three process steps performed by three machines:
Setup time: 110 min 180 min 150 min
Activity or task time: 8minunit 3minunit 5minunit
Work is processed in batches at each step. Before a batch is processed at a step, the machine at that step must be set up.(During a setup, the machine is unable to process any product.) Assume that there is a dedicated setup operator for each machine (i.e., there is always someone available to perform a setup at each machine). The batch size is the same at each step. So, for example, at Step 1,if the batch size is10 units, the time to set up and process the entire batch is190 minutes. This is110 minutes for the setup, plus (8 minutes per unit *10 units)=190 minutes. When this step is completed, the batch moves to step 2, where the setup occurs at that step, followed by processing at3 minutes per unit.
If the batch size is40, what is the capacity of Step 2? Please report your answer in units ?? hour and keep one or two decimals.
If the batch size is100, what is the capacity of each step? Again, please report your answer in units ?? hour and keep one or two decimals. What is the bottleneck? What is the process capacity?
Assume the batch size is100.If the shop were to add a second machine to Step 1, what would be the capacity of the process?

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!