Question: Consider the following batch flow process consisting of three process steps performed by three machines: --> Step 1 --> Step 2 --> Step 3 -->

Consider the following batch flow process consisting of three process steps performed by three machines:

--> Step 1 --> Step 2 --> Step 3 -->

Step 1: Processing Time:

1 Minute/Part

Setup Time:

20 Minutes

Step 2: Processing Time:

2 Minutes/Part

No Set Up

Step 3: Processing Time:

1.5 Minutes/Part

No Setup Up

Work is processed in batches at each step. Before a batch is processed at step 1, the machine has to be set up. During a setup, the machine is unable to process any product.

(a) Assume that the batch size is 50 parts. What is the capacity of the process?

Worksheet in units/hour?

Batch size is how many units?

(d) Suppose the batch size is 40 parts. What would be the average inventory after step 1?

Inventory is how many units?

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