Question: EX #2 A carousel transfer line has 18 stations. The ideal cycle time (T c ) is 3.0 s/cycle. Historical data shows that the line

EX #2

A carousel transfer line has 18 stations. The ideal cycle time (T_c) is 3.0 s/cycle. Historical data shows that the line (all stations) has a breakdown rate (F) of 0.001 stops/cycle. Average repair time (T_d) is 300 s/stop. Each starting part costs $1.50/pc (C_m). The machine costs $120/hr (C_o) to operate. Average per-part tooling cost is $0.40/pc (C_t). One part is produced every one cycle.

Find

What is the average production time (T_p) in s/pc?
What is the average hourly production rate (R_p) in pc/hr?
What is the cost per pc (C_pc)?
What is the line efficiency (E) (%)?

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