Question: Formulate an integer linear programming ( ILP ) model that solves for the production schedule over the following six months. It is required to know
Formulate an integer linear programming ILP model that solves for the production schedule over
the following six months. It is required to know how much units should be manufactured each
month, and at what configuration setting. Following your formulation, solve your ILP in the
mathematical programming code of your choosing. Following your formulation, solve your ILP in the mathematical programming code of your choosing.
Resolve your model where the cost of holding stock is increased to R This is to test how
sensitive your schedule is towards a large fluctuation in holding cost.
Extru Pty Ltd is a firm that manufactures world class extruders that are exported to Asia, Europe
and North America. In the planning of the monthly manufacturing for the next six months, Extru
Pty Ltd financial analysts must take all market and company information into consideration, to
come up with the most costeffective solution. This solution should govern both the number of
extruders that need to be manufactured per month, as well as machine setup configurations.
The machines used in the manufacturing process can, for simplicity, be assumed to comprise
two possible configuration setups. Configuration allows for production of up to units per
month at a fixed cost of R This cost is therefore not influenced by the number of
units produced under configuration Configuration allows for production of up to units per
month at a fixed cost of R Part of the increased cost is due to additional equipment
that needs to be hired. This cost is also not influenced by the number of units produced under
configuration A changeover from configuration to configuration will always result in raw
and semi processed materials in the system that cannot be used anymore. Increased
maintenance costs over time, as well as a shorter cycle lifetime expectancy of the machines
owned by Extru Pty Ltd will result. To model for these, each time when configuration is changed
to configuration a fixed additional cost of R is assumed to be incurred. The cost of
holding stock is R per unit per month based on the stock held at the end of each month
and the initial stock is units produced by configuration The number of stock units at the
end of month should be at least The estimated demand for the company's extruders in each
of the next six months is provided in the following table:
Production constraints are such that if the company produces anything in a particular month it
must produce at least units. Each unit is sold for R
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