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Question 2: (a) A Muscat Tools company manufactures toolkits and supplies to the local and overseas market within the GCC region. In the assembly line, the kits are packed in the tool boxes. The company produces the specified demand rate of toolkit in 8 hours per day with tasks, description of tasks, and time for each task shown in Table Q2a. Draw the precedence diagram and determine the cycle time, and number of workstations: ii) Balance the line using the longest task time rule, and determine the line efficiency. Table 02(a) Demand rate (units/day) 1250 Task Description Time (sec) Predecessors Open tool box and place on assembly line 15 B Place spanner in tool box 9 A 7 Place spark plug spanner in toolbox Place screw driver in tool box D 7 A E Close internallid 7 B,C,D F 18 E G 6 E Place jack in toolbox Place jack handle in tool box Place polishing cloth in toolbox Close toolbox H 7 E - 10 F,G,H J Shrink wrap toolbox 21 (b) A company is unable to satisfy customer demand for one of their products. The ratios for mixing the outputs from processes C, D and E are 2, 1 and 1 respectively. The ratio for the departments F and Gis 3 and 1, and the ratio for departments H and I is 4 and 1. Using Table Q2(b). Determine: ) The system capacity and bottleneck: ) How much system capacity can be gained by adding capacity to the bottleneck Department Predecessors A B B D E F G H 1 J K Table 02b) Capacity (liters/hour) 450 450 350 250 250 750 300 950 350 1100 1400 A C D and E F, and G Hand J Not Complete solution steps Write down the solution on the computer. Write down an analysis and a summary solution Question 2: (a) A Muscat Tools company manufactures toolkits and supplies to the local and overseas market within the GCC region. In the assembly line, the kits are packed in the tool boxes. The company produces the specified demand rate of toolkit in 8 hours per day with tasks, description of tasks, and time for each task shown in Table Q2a. (i) Draw the precedence diagram and determine the cycle time, and number of workstations; [5] iii) Balance the line using the longest task time rule, and determine the line efficiency. [5] Table Q2(a) Demand rate (units/day) 1250 Task Description Time (sec) Predecessors Open tool box and place on assembly line 15 B Place spanner in tool box 9 D 7 E B, C, D E F 18 Place spark plug spanner in tool box Place screw driver in tool box Close internal lid Place jack in tool box Place jack handle in tool box Place polishing cloth in tool box Close tool box Shrink wrap tool box G 6 E H 7 E 10 F,G,H 21 (b) A company is unable to satisfy customer demand for one of their products. The ratios for mixing the outputs from processes C, D and E are 2, 1 and 1 respectively. The ratio for the departments F and Gis 3 and 1, and the ratio for departments H and I is 4 and 1. Using Table Q2(b), Determine; (i) The system capacity and bottleneck; [4] (i) How much system capacity can be gained by adding capacity to the bottleneck [2] Department Predecessors A B A B D E F G 1 Table Q2(b) Capacity (liters/hour) 450 450 350 250 250 750 300 950 350 1100 1400 C, D and E F, and G Hand 1 J