Question: Identify a real - life example of a failed component to analyze. You may consider objects in your daily life or hobbies for something that
Identify a reallife example of a failed component to analyze. You may consider objects in your daily life or hobbies for something that you find interesting. Conduct a complete stress analysis on your part. Items to consider include, but are not limited to the following:
Draw a freebody diagram and estimate dimensions and the usual expected loads
Calculate the stresses present in the system
Estimate material properties and then justify a choice of failure model
Solve for a theoretical safety factor based on your material behavior
Optional Set up an FEA simulation to validate your results; this may be extra challenging if you have selected a material with anisotropic properties.
Finally, reflect on the process and your results. Items to consider include, but are not limited to the following:
How did this part specifically fail? Does it match with the predicted failure modes in your analysis?
Have you had a similar item or system in your life fail before? What were the consequences?
Does your model's safety factor allow for extreme or overload use cases?
Is your calculated safety factor reasonable based on how safety critical your application is
Evaluate the overall design of the component: is there anything you would change about the geometry, material selection, or operating conditions to improve its reliability?
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