Question: It was found from experiments where the chips produced during shap - ing were caught in a calorimeter that the mean chip - temperature rise

It was found from experiments where the chips produced during shap- ing were caught in a calorimeter that the mean chip-temperature rise was 500C. The cutting conditions were as follows: Cutting speed =1 m/s Undeformed chip thickness =0.5 mm Width of chip =5 mm Working normal rake =45 degrees Cutting force =6000 N Thrust force =0 Chip thickness =1.2 mm Length of workpiece =300 mm After 100 strokes of the shaper, the insulated workpiece was immersed in a calorimeter and its additional heat content found to be 30 kJ. Neglecting the heat conducted into the cutting tool, calculate the pro- portion of the shear-zone heat conducted into the workpiece.

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