Question: note: handwritten not accepted please give answer in typed form. CoursHeroTranscribedText Table 2. Number of load per week Department Assembly Painting Machine Receiving Shipping Testing

note: handwritten not accepted please give answer in typed form.

Table 2. Number of load per week Department Assembly Painting Machine Receiving

CoursHeroTranscribedText

Table 2. Number of load per week Department Assembly Painting Machine Receiving Shipping Testing (1) (2) Shop (3) (4) (5) (6) Assembly(1) 50 100 0 0 20 Painting (2) Machine 30 50 10 0 20 0 100 Shop (3) Receiving(4) Shipping (5) Testing(6) 50 0 0 Walters Company assumes that a forklift carries all inter-departmental loads. The cost of moving one load between adjacent departments is estimated to be $1. Moving a load between nonadjacent departments costs $2. Requirement: a. Develop an initial schematic diagram showing the sequence of departments through which parts must move (2 marks) b. Determine the cost of this layout (2 marks) c. Suggest improvements in the existing layout by minimizing the material handling cost.

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer

Step: 1 Unlock

We have a manufacturing facility with six departments Assembly Painting Machine Shop Receiving Shipping and Testing Were given a table showing the number of loads moved between each pair of departments per week Moving a load between adjacent departments costs 1 and between nonadjacent departments costs 2 Requirement a Develop an initial schematic diagram showing the sequence of departments Since the problem doesnt specify a particular layout well assume the departments are arranged in the order they are listed in the table 1 Assembly 2 Painting 3 Machine Shop 4 Receiving 5 Shipping 6 Testing This is a linear layout Requirement b Determine the cost of this layout Lets calculate the cost by analyzing each movement and its associated cost Assembly to Painting 50 loads 1 adjacent 50 Assembly to Machine Shop 100 loads 2 nonadjacent 200 Assembly to Testing 20 loads 2 nonadjacent 40 Painting to Machine Shop 30 loads 1 adjacent 30 Painting to Receiving 50 loads 2 nonadjacent 100 Painting to Shipping 10 loads 2 nonadjacent 20 Machine Shop to Receiving 20 loads 1 adjacent 20 Machine Shop to Testing 100 loads 2 nonadjacent 200 Receiving to Shipping 50 loads 1 adjacent 50 Total Cost 50 200 40 30 100 20 20 200 50 710 Requirement c Suggest improvements in the existing layout by minimizing the material handling cost To minimize the cost we should try to arrange departments with high load movement closer together Heres a suggested approach Identify HighVolume Movements Assembly to Machine Shop 100 loads Machine Shop to Testing 100 loads Painting to Receiving 50 loads Receiving to Shipping 50 loads Rearrange Departments Assembly and Machine Shop should be adjacent Machine Shop and Testing should be adjacent Painting and Receiving should be adjacent Receiving and Shipping should be adjacent Possible Improved Layout Assembly Machine Shop Testing Painting Receiving Shipping Lets calculate the cost of this improved layout Assembly to Machine Shop 100 loads 1 adjacent 100 Assembly to Testing 20 loads 2 nonadjacent 40 Painting to Machine Shop 30 loads 2 nonadjacent 60 Painting to Receiving 50 loads 1 adjacent 50 Painting to Shipping 10 loads 1 adjacent 10 Machine Shop to Receiving 20 loads 2 nonadjacent 40 Machine Shop to Testing 100 loads 1 adjacent 100 Receiving to Shipping 50 loads 1 adjacent 50 Total Cost Improved Layout 100 40 60 50 10 40 100 50 450 Conclusion Initial Layout Cost 710 Improved Layout Cost 450 Departments We have six departments Assembly 1 Painting 2 Machine Shop 3 Receiving 4 Shipping 5 and Testing 6 Building Dimensions The building is 60 feet long and 40 feet wide Department Size Each department ... View full answer

Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock

Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!

Discuss which organizational structure (i.e. functional, product-market divisional, matrix) you would recommend Guelph General Hospital implement, assuming the hospital moves forward with the...

A taxable issue yields 5.4 percent, and a similar municipal issue yields 3.9 percent. What is the critical marginal tax rate? (Do not round intermediate calculations. Enter your answer as a percent...

CANMNMM January of this year. (a) Each item will be held in a record. Describe all the data structures that must refer to these records to implement the required functionality. Describe all the...

Using result (8.9), find f(x) when f (x) is (a) x (b) 1/x 5 (c) 1 3x

Dennison Service Corporation had no treasury stock at the beginning of the year. During January, Dennison purchased 23,500 shares of treasury stock at $18 per share. In April, Dennison sold 6,000 of...

Matt and Carrie are married, have two children, and file a joint return. Their daughter Katie is 19 years old and was a full-time student at State University. During 2016, she completed her freshman...

In your opinion, which level of the tripartite model of personal identity (individual level, group level, or universal level) is most important in the conceptualization of clients?

Planet Publishing Limited (Planet) is a medium-sized, privately owned Canadian company that holds exclusive Canadian distribution rights for the publications of Typset Daily Corporation (TDC). Space...

Question 3 (i) Chaghamazot acquired an item of plant at a cost of N$800,000 on 1 April 2019 that is used to produce and package pharmaceutical pills. The plant had an estimated residual value of...

LUKE'S GENERAL STORE Inventory December 31, 20X7 Price Test Results Proper Action (select one): Test Test Count Item Description Auditor Notes (last purchased Item# Results: price): Boxes appear...

Which of the following statements is true in a situation where a consumer would decrease their total utility by buying more oranges than apples? a.The marginal utility per dollar spent on oranges...

Management & Leadership : managerial process, empirical, human behaviors (Maslow's hierarchy and McGregor's X & Y theories), social school, quantitative, systems, contingency, trait, power &...

one busy afternoon, Kit, a barista, received a call from a customer. The customer complained that his drink had a hard, round, white piece of plastic. The customer was mad because he had almost...

Describe the significance of the following inputs, activities, and outputs to the Architecture Definition Process. Refer to the reading material to provide an educated response. Quote or cite sources...

Identify the central norms and values you feel characterize the culture in the organization. These factors should be the core values or beliefs that in the experience characterize the way the culture...

Criticize two business ideas from the Shark Tank program, with detailson each strength and weakness and the element or elementsthat result in the presentation's success or failure, in your opinion....

Duke Companys records show the following account balances at December 31, 2018: Sales $ 17,000,000 Cost of goods sold 10,000,000 General and administrative expenses 1,100,000 Selling expenses 600,000...

Draw a Feynman diagram for the reaction n + v p + .

If the actual termination of a project becomes a project in itself, what are the characteristics of this project? How is it different from other projects?

Do you think that project evaluations cost-justify themselves?

What are the major differences between functional managers and project managers?

6.3 Describe the key features of depersonalization/derealization disorder.

6.4 Identify two culture-bound syndromes with dissociative features.

6.2 Describe the key features of dissociative amnesia.