Question: P 6 . 3 4 Sulfur dioxide ( S O 2 ) is manufactured by the oxidation of solid sulfur S , using air (

P6.34 Sulfur dioxide (SO2) is manufactured by the oxidation of solid sulfur S, using air (79mol%N2,21mol%O2) as the source of oxygen. S and O2 are fed at stoichiometric ratio and the reaction goes to 100% completion. The reaction generates a lot of heat, so cool inert gas would be useful to maintain a cooler reactor temperature. Ideally there would be 5.0 moles inert gas per mole O2 fed to the reactor. Eddie Engineer proposes to use nitrogen in the air as the inert gas. In this scheme, air and sulfur are fed to the reactor, and the sulfur dioxide is separated from nitrogen downstream of the reactor. Eddie estimates that the separator will recover 97% of the SO2 in a product stream that is 99mol%SO2. The other product, which is nitrogen-rich, could be recycled to provide sufficient inert gas to the reactor inlet. Draw and label a flow sheet that illustrates Eddie's idea. Complete a DOF analysis, choosing 100gmolmin sulfur feed as a basis. What fraction of the nitrogen-rich stream should be recycled? Calculate the flow rates and compositions of all streams. (Hint: First solve the case with 100% recovery of SO2, to obtain an initial estimate.)
 P6.34 Sulfur dioxide (SO2) is manufactured by the oxidation of solid

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