Question: Please answer question 5 a-f. Exhibit 1. Existing Capacity Available and Used and Capacity Costs (Annual) Resource Practical Capacity Cost Driver Purchased Cost of Capacity
Please answer question 5 a-f.
Exhibit 1. Existing Capacity Available and Used and Capacity Costs (Annual)
Resource Practical Capacity Cost Driver Purchased Cost of Capacity Used Capacity
Design/Drafting 20,000 Design hours $500,000 19,500
Engineering 15,000 Engineering hours $750,000 14,750
Fabrication 40,000 Number of parts $30,000 39,000
Powder coating 400,000 Square feet $1,800,000 210,000
Scheduling/setup 750 Job setups $756,000 640
General factory 80,000 Machine hours $2,400,000 64,000
Exhibit 2. Resource Needs for Potential New Products
Resource (Cost Level) Cost Driver Pool Shade Requirements Trellis Requirements
Design/Drafting (product) Design hours 30 20
Engineering (product) Engineering hours 4 2
Fabrication (unit) Number of parts 40 22
Powder coating (unit) Square feet 1,600 170
Scheduling/setup (unit) Job setups 1 1
General factory (unit) Machine hours 80 10
Pool Shade Trellis
Selling price/unit $42,500 $4,300
Material cost/unit $18,750 $700
Desired Profit on Sales 0.30
Demand: Pool shades 120
Demand: Trellises 60
Exhibit 3. Purchase Price of Additional Capacity
Resource Capacity of next step Cost Driver Cost of Next Step
Design/Drafting 2,000 Design hours $50,000
Engineering 2,000 Engineering hours $110,000
Fabrication 3,000 Parts $3,150
Powder coating 20,000 Square feet $100,000
Scheduling/setup 5,000 Job setups $4,000
General factory 2,000 Machine hours $36,000
5. Resource Usage Approach: Assume the decisions to make pool shades and trellises are considered to be a long-term but small-scale decision and that Chandler would make these products one at a time when time is available, so as not to not delay any of the custom orders. While still a tactical decision, excess capacity cannot be guaranteed beyond the current year. As such, Chandler feels a resource usage approach would be a more appropriate approach to evaluating the decision to make the products.
a. Compute the ABC rates for new resources.
b. Compute the incremental profit of making and selling the full demand of pool shades.
c. Compute the average cost of making one pool shade.
d. Compute the incremental profit of making and selling the full demand of trellises.
e. Compute the average cost of making one trellis.
f. Given the assumptions aforementioned (such as long-term and small-scale), would Chandlers management choose to make either or both of the products? Explain your answer.
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