Question: Please show work, and make sure its full work You are the manufacturing engineer for a company that manufactures custom trailer hitches for the aftermarket

 Please show work, and make sure its full work You are

the manufacturing engineer for a company that manufactures custom trailer hitches for

Please show work, and make sure its full work

You are the manufacturing engineer for a company that manufactures custom trailer hitches for the aftermarket industry. This is a large factory that employs 150 shop employees and about 50 office staff. The company has outgrown its' present facility and needs your help in determining the layout for a new factory. It is your responsibility to come up with the "rough" layout showing the relationships of the departments to each other. The size of the facility is not a concern at this point. Your assignment is to take the information below and work through an Activity Relationship Diagram, the Worksheet, and the resulting Dimensionless Block Diagram. Use the relationship diagram blank from Blackboard (or create your own!). The Dimensionless Block Diagram can be submitted as a digitized copy of the arranged cutouts, or be completed electronically with Excel, Visio, or other software. You will identify and count the "check marks" for potential layout deficiencies as instructed in the text. Also identify the product flow through the plant with an arrow through the critical departments. Deliverable Items: 1. Completed Activity Relationship Diagram 2. Completed Activity Relationship Worksheet 3. Completed Dimensionless Block Diagram a. Summary of "check-marks" against your layout b. Flow shown with arrow through the factory Data The components of the hitch assembly are in three forms: 1) Parts made from steel tubing, with a process that consists of: a. Saw cut tubing from bulk stock. b. Drill required holes. c. Deburr 2) Parts made from steel plate, with a process that consists of: a. Sheet metal laser cut from 510 sheet stock of varying gauge thicknesses. b. Deburr if required, only about 50% of the parts need their edges deburred. 3) Purchased hardware The manufactured components from 1 and 2 move to welding after the basic processes mentioned above, where they are joined together. After welding, they proceed to grinding where the welds are made aesthetically acceptable. A finish is applied in the powder coating booth that is then cured in a flow-through oven. After the finish is complete, they go to an assembly station where hardware is added, a packing station for final packaging, then to "Stores" until they are shipped. Some other considerations: - The laser cutting process emits smoke and potentially harmful fumes. - The smoke removal system on the laser cutter uses filters that are replaced weekly. - The welding process is loud and produces smoke, fumes, hazardous arcs, and arc flashes. Their smoke collector filters are replaced at a similar interval to the ones on the laser. - The tool crib stocks drills, saw blades, resin for the powder coating, filters, and grinding wheels that are replaced as necessary by the staff of the department using the supplies. - The baking oven for the powder coating process generates a fair amount of heat and does not have the most pleasant smell. You are the manufacturing engineer for a company that manufactures custom trailer hitches for the aftermarket industry. This is a large factory that employs 150 shop employees and about 50 office staff. The company has outgrown its' present facility and needs your help in determining the layout for a new factory. It is your responsibility to come up with the "rough" layout showing the relationships of the departments to each other. The size of the facility is not a concern at this point. Your assignment is to take the information below and work through an Activity Relationship Diagram, the Worksheet, and the resulting Dimensionless Block Diagram. Use the relationship diagram blank from Blackboard (or create your own!). The Dimensionless Block Diagram can be submitted as a digitized copy of the arranged cutouts, or be completed electronically with Excel, Visio, or other software. You will identify and count the "check marks" for potential layout deficiencies as instructed in the text. Also identify the product flow through the plant with an arrow through the critical departments. Deliverable Items: 1. Completed Activity Relationship Diagram 2. Completed Activity Relationship Worksheet 3. Completed Dimensionless Block Diagram a. Summary of "check-marks" against your layout b. Flow shown with arrow through the factory Data The components of the hitch assembly are in three forms: 1) Parts made from steel tubing, with a process that consists of: a. Saw cut tubing from bulk stock. b. Drill required holes. c. Deburr 2) Parts made from steel plate, with a process that consists of: a. Sheet metal laser cut from 510 sheet stock of varying gauge thicknesses. b. Deburr if required, only about 50% of the parts need their edges deburred. 3) Purchased hardware The manufactured components from 1 and 2 move to welding after the basic processes mentioned above, where they are joined together. After welding, they proceed to grinding where the welds are made aesthetically acceptable. A finish is applied in the powder coating booth that is then cured in a flow-through oven. After the finish is complete, they go to an assembly station where hardware is added, a packing station for final packaging, then to "Stores" until they are shipped. Some other considerations: - The laser cutting process emits smoke and potentially harmful fumes. - The smoke removal system on the laser cutter uses filters that are replaced weekly. - The welding process is loud and produces smoke, fumes, hazardous arcs, and arc flashes. Their smoke collector filters are replaced at a similar interval to the ones on the laser. - The tool crib stocks drills, saw blades, resin for the powder coating, filters, and grinding wheels that are replaced as necessary by the staff of the department using the supplies. - The baking oven for the powder coating process generates a fair amount of heat and does not have the most pleasant smell

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related Accounting Questions!