PLEASE SOLVE USING RCODE AMPL CPLEX ONLY Given the above VSM, under the following operating conditions Hours per shift 8 Break minutes per shift 30 Break Number per Shift 2 Shifts per day 3 Days per week 5 Weekly Demand 10,500 units Shipping per Day 1 Calculate and or Answer Takt Time and Is the process able to meet Customer Demand Calculate the Process Cycle Efficiency (PCE) Is the PCE conform to the World Class Benchmarks If no, calculate the PLT target to meet this threshold Propose the necessary Kaizen bursts needed type the answer Annual Production Plan Metallservice Weekly Recieving Milling 5 Days C T 2 min C O 60 min Uptime 74 5 days 10 days 2 min Note C T Cycle Time C 0 Changeover Time Weekly Delivery Schedule Weekly Schedule Daily Schedule Welding C T 5 min C O 45 min Uptime 70 5 min Production Control 12 days Daily Schedule Market Forecast Painting C T 7 min C O 40 min Uptime 55 7 min Daily Schedule 8 days Customer Daily Assembly Inspection 3 C T 3 min C O 35 min Uptime 95 2 min Shipping 30 days 30 days Total Lead Time 65 Days Value Added Time 17 min

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Question: PLEASE SOLVE USING RCODE/AMPL/CPLEX ONLY Given the above VSM, under the following operating conditions: Hours per shift: 8 Break minutes per shift: 30 Break Number

PLEASE SOLVE USING RCODE/AMPL/CPLEX ONLY

PLEASE SOLVE USING RCODE/AMPL/CPLEX ONLY Given

Given the above VSM, under the following operating conditions:

Hours per shift: 8
Break minutes per shift: 30
Break Number per Shift: 2
Shifts per day: 3
Days per week: 5
Weekly Demand = 10,500 units
Shipping per Day: 1

Calculate and/or Answer :

Takt Time and
Is the process able to meet Customer Demand?
Calculate the Process Cycle Efficiency (PCE)
Is the PCE conform to the World Class Benchmarks
If no, calculate the PLT target to meet this threshold
Propose the necessary Kaizen bursts needed

type the answer

Annual Production Plan Metallservice Weekly Recieving Milling 5 Days C/T = 2 min C/O = 60 min Uptime = 74% 5 days 10 days 2 min. Note: C/T = Cycle Time; C/0= Changeover Time Weekly Delivery Schedule Weekly Schedule Daily Schedule Welding C/T = 5 min C/O = 45 min Uptime = 70% 5 min. Production Control 12 days Daily Schedule Market Forecast Painting C/T = 7 min C/O = 40 min Uptime = 55% 7 min Daily Schedule 8 days Customer Daily Assembly & Inspection 3 C/T =3 min C/O = 35 min Uptime = 95% 2 min. Shipping 30 days 30 days Total Lead Time-65 Days Value Added Time-17 min

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