Question: Problem 1 1 : A shaper is operated at a frequency of reciprocation of 1 . 5 s 1 , and is used to machine

Problem 11: A shaper is operated at a frequency of reciprocation of 1.5 s1, and is used to machine a 4 mm layer of material from the top of a rectangular low-carbon steel workpiece. The width of the workpiece is 150 mm and its length is 200 mm. the tool has a major cutting-edge angle of 30 degrees and is contacting the workpiece for 72% of the time. The feed is 0.25 mm. Find:
a. The un-deformed chip thickness
b. The total time to complete the operation neglecting setup, loading and unloading
c. The metal removal rate during machining
d. The power required during machining (use Figure 1.52 to obtain the specific cutting energy)

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