Question: PROBLEM 1 ( 2 5 PTS ) : A slab with a thickness of 1 0 mm and width of 1 m is to be

PROBLEM 1(25 PTS): A slab with a thickness of 10 mm and width of 1 m is to be cold rolled to a thickness of 6 mm using 2-high rolls with roll diameter of 1 m . The rolls have a coefficient of friction of 0.0775 and they are rotating with a speed of 15 RPM. The slab has an entrance speed of \(60\mathrm{~m}/\mathrm{min}\) and a width that does not change as a result of drawing. If the strength coefficient \(\mathrm{K}=240\mathrm{MPa}\) and the metal will cause the average flow stress to be 0.8696 of the final flow stresses after deformation. Answer the following:
a) Is the proposed reduction possible? If not, then propose a way to perform this operation without changing the coefficient of friction and/or roll radius.
b) Calculate the rolling forward slip assuming a draft of 2 mm .
c) Calculate the rolling force \((\mathrm{N})\) assuming a draft of 2 mm and 2 passes during the rolling process.
d) Find the power (W) consumed during the 2 passes assuming a draft of 2 mm for each pass.
PROBLEM 1 ( 2 5 PTS ) : A slab with a thickness

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