Question: PROBLEM 1 ( 2 5 PTS ) : A slab with a thickness of 1 0 mm and width of 1 m is to be
PROBLEM PTS: A slab with a thickness of mm and width of m is to be cold rolled to a thickness of mm using high rolls with roll diameter of m The rolls have a coefficient of friction of and they are rotating with a speed of RPM The slab has an entrance speed of mathrm~mmathrmmin and a width that does not change as a result of drawing. If the strength coefficient mathrmKmathrmMPa and the metal will cause the average flow stress to be of the final flow stresses after deformation. Answer the following:
a Is the proposed reduction possible? If not, then propose a way to perform this operation without changing the coefficient of friction andor roll radius.
b Calculate the rolling forward slip assuming a draft of mm
c Calculate the rolling force mathrmN assuming a draft of mm and passes during the rolling process.
d Find the power W consumed during the passes assuming a draft of mm for each pass.
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