Question: using automatic progressive die stamping machine. The stamping machine is purchased for an initial cost - plus installation of SAR 7 0 0 , 0

using automatic progressive die stamping machine. The stamping machine is purchased for an initial cost-
plus installation of SAR 700,000. Its anticipated life is 6 Years. The stamping machine operates for a single
shift of 8 hours/day and for five days per week with availability of 100%. Assume 50 weeks per year. The
applicable overhead rate of the machine is 35%. The cost of progressive die mounted on the machine is
SAR 120,000 and it is expected that the die will be able to produce 200,000 washers. The machine is
operated by a worker whose labor rate =SAR 45.00hr and applicable labor overhead rate =42%. For a
customer order of batch of 400 washers, the time to set up the machine is 75 min . Assume the scrape rate
=0%. The cost of starting blanks (the material) is SAR 1.29pc. It takes 42 sec to load the starting blanks
into the machine in each cycle of the operation. The actual machine operation takes only 8 sec to stamp
the washer. Determine:
a) Cycle time per washer in minutes
b) Average production rate with and without setup time included in pchr
c) Determine the equipment cost rate in SARhr
d) Cost per washer produced in SAR/pc
using automatic progressive die stamping machine.

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