Question: Problem 3 Template Data Data Set Quality level 90.00% Quality level 90.00% Working Days 5 Working Days 5 Shifts 3 Shifts 3 Length of shift
| Problem 3 | |||||
| Template | Data | Data Set | |||
| Quality level | Quality level | ||||
| Working Days | Working Days | ||||
| Shifts | Shifts | ||||
| Length of shift (hours) | Length of shift (hours) | ||||
| Operators per shift | Operators | ||||
| Planned downtime per shift (minutes) | Planned downtime per shift (minutes) | ||||
| Cycle Time of the resource activity (sec) | Cycle Time of the resource activity (sec) | ||||
| Demand for finished goods per week | Demand for finished goods per week | ||||
| Demand for finished goods per day | ]1040 | Demand for finished goods per day | |||
| Budgeted / Target PPH | Budgeted / Target PPH | ||||
| Total Parts Produced | Total Parts Produced | ||||
| Length of shift (minutes) | |||||
| Length of shift (seconds) | Answer the following: | ||||
| Planned downtime per shift (seconds) | Are you meeting takt time ? | ||||
| Available time per shift (seconds) | Are you meeting / exceeding productivity target? | ||||
| Available time per shift (hours) | Are you generating FG inventory? | ||||
| Available Seconds per Day | Number of operators per shift needed to meet or exceed target PPH | ||||
| Number of Parts to be scheduled per day (based on yield loss) | Can Increasing Quality to 100% meet target PPH without changing original number of operators? | ||||
| After Quality Losses | |||||
| Defects | |||||
| Net Effective Cycle Time | |||||
| Takt Time (sec) | |||||
| Productivity - Parts Per Person per hour (PPH) - based on quality rate |
Step by Step Solution
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To answer these questions we need to calculate the Takt Time check if the current productivity meets or exceeds the target determine if there is excess production leading to finished goods FG inventor... View full answer
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