Question: Quality level 70.00% Quality level 70.00% Working Days 5 Working Days 5 Shifts 3 Shifts 3 Length of shift (hours) 8 Length of shift (hours)

Quality level 70.00% Quality level 70.00%
Working Days 5 Working Days 5
Shifts 3 Shifts 3
Length of shift (hours) 8 Length of shift (hours) 8
Operators per shift 5 Operators 5
Planned downtime per shift (minutes) 45 Planned downtime per shift (minutes) 45
Cycle Time of the resource activity (sec) 5 Cycle Time of the resource activity (sec) 5
Demand for finished goods per week 52200 Demand for finished goods per week 52200
Demand for finished goods per day 10440 Demand for finished goods per day 10440
Budgeted / Target PPH 35 Budgeted / Target PPH 35
Total Parts Produced all shifts 1100 Total Parts Produced All shifts 11000
Length of shift (minutes) 480
Length of shift (seconds) 28800 Answer the following:
Planned downtime per shift (seconds) 2700 Are you meeting takt time :
Available time per shift (seconds) 26100 Are you meeting / exceeding productivity target?
Available time per shift (hours) 7.25 Are you generating FG inventory?
Available Seconds per Day 78300 Number of operators per shift needed to meet or exceed target PPH (same quality)
Number of Parts to be scheduled per day (based on yield loss) 14914 Can Increasing Quality to 100% meet target PPH without changing original number of operators?
After Quality Losses 10440
Defects 4474
Net Effective Cycle Time 7.14
Takt Time (sec) 7.50
Productivity - Parts Per Person per hour (PPH) - based on quality rate 2.3601533
the questions are listed below.
1). are you meeting takt time?
2). are you meeting/exceeding productivity target?
3). are you generating FG inventory?
4). Number of operations per shift needed to meet or exceed target PPH (same quailty)
5). can increasing quality to hundred percent meet target PPH without changing original number of operations?
the questions are listed below.
1). are you meeting takt time?
2). are you meeting/exceeding productivity target?
3). are you generating FG inventory?
4). Number of operations per shift needed to meet or exceed target PPH (same quailty)
5). can increasing quality to hundred percent meet target PPH without changing original number of operations?

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