Question: Problem Statement: A client has awarded you a project to design an automated assembly system for crayon manufacturing. Requirements include: Production rate = 1 4
Problem Statement: A client has awarded you a project to design an automated assembly system for crayon manufacturing. Requirements include: Production rate million crayonsday Project budget $ million Project delivery months Manufacturing Process: The steps for manufacturing are: Melt the wax. Mix pigment with wax. Inject uniformly mixed wax into mould. Cool the mixture in the mould. Inspect for crayon defects such as air bubbles. Double wrap the crayons Sort the crayons by colour. Package different colours of crayons into one box. Package the boxes and ship the crayons.Objectives: The main objectives of this assessment are to: understand and explain the process flow identify automation potential describe and justify the instrumentation required for automation prepare process and instrumentation documentation. Assessment Tasks: Task : Identify System Requirements: You may use Quality Function Deployment QFD or other methods to list out the requirements. You may make some assumptions about some items in QFD Note: Often the customer will provide a product part list, available budget, desired production rate, delivery time, system uptime, and space constraints. For a system integrator, the focus is to understand the requirements from the customers in as much detail as possible. Common requirements include cost, production rate, system up time, and delivery time. Problem statement provides some customer requirements from the crayon manufacturing case study. Your proposed conceptual design in the proposal should transform these needs into concrete design features that achieve the requirements.
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