Question: ( Process Improvement ) There are four activities involved in baking a cake: mixing, baking, cooling, and decorating. The activities must be performed in this
Process Improvement There are four activities involved in baking a cake: mixing, baking, cooling, and decorating. The activities must be performed in this order. The processing time for each activity is as follows:
Activity Processing Time minutes per cake
Mixing
Baking
Cooling
Decorating
The demand rate is cakes per hour. Currently, we have worker A in charge of mixing, worker B in charge of baking, and worker C in charge of cooling and decorating.
a If each worker is paid $ per hour, what is the cost of direct labor associated with baking one cake?
b What is the labor content in minutes associated with baking one cake?
c What is the total idle time in minutes
d What is the average labor utilization?
e What is the takt time in minutes
f What is the target manpower for the given demand rate?
g If we balance the line by moving decorating to worker B what is the average labor utilization?
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