Question: ( Process Improvement ) There are four activities involved in baking a cake: mixing, baking, cooling, and decorating. The activities must be performed in this

(Process Improvement) There are four activities involved in baking a cake: mixing, baking, cooling, and decorating. The activities must be performed in this order. The processing time for each activity is as follows:
Activity Processing Time (minutes per cake)
Mixing 8
Baking 25
Cooling 15
Decorating 10
The demand rate is 3 cakes per hour. Currently, we have worker A in charge of mixing, worker B in charge of baking, and worker C in charge of cooling and decorating.
a. If each worker is paid $12 per hour, what is the cost of direct labor associated with baking one cake?
b. What is the labor content (in minutes) associated with baking one cake?
c. What is the total idle time (in minutes)?
d. What is the average labor utilization?
e. What is the takt time (in minutes)?
f. What is the target manpower for the given demand rate?
g. If we balance the line by moving decorating to worker B, what is the average labor utilization?
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