Question: Q1 (Process Analysis) - An MSU startup is contemplating a new process to refurbish and recycle rundown equipments. The five steps to the process are:
| Q1 (Process Analysis) - An MSU startup is contemplating a new process to refurbish and recycle rundown equipments. The five steps to the process are: | ||
| Step | Description | Time Required per equipment |
| 1 | Register for the process | 10.0 minutes |
| 2 | Strip off bad parts | 15.0 minutes |
| 3 | Scrub and clean parts | 8.0 minutes |
| 4 | Insert new parts | 10.0 minutes |
| 5 | Polish and deliver | 12.0 minutes |
| One employee will be assigned to each step. Employees will work a 40-hour week (no breaks) and rotate jobs each week. City of Lansing requires 200 refurbished equipments per week but they are unsure that the MSU startup can deliver. | ||
| a. What is the processing rate for each step, in Equipments/Hour? | ||
| Step | Processing Rate (equipments/hour) | |
| 1 | ||
| 2 | ||
| 3 | ||
| 4 | ||
| 5 | ||
| b. What is the bottleneck? | ||
| c. Assuming the process runs as designed, what is the maximum weekly output? | ||
| d. List three alternative solutions that can achieve throughput of 200 equipments per week and how might they be accomplished? Which of the 3 solutions do you think is the best (and why)? | ||
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