Question: TABLE 1 : Forecasted demand and working days working days (jan to june)= 22,19,21,21,22,20 TABLE 2 : Costs Inventory holding cost Cost of stockout Cost

TABLE 1: Forecasted demand and working days

working days (jan to june)= 22,19,21,21,22,20

TABLE 2: Costs

Inventory holding cost

Cost of stockout

Cost of subcontracting

Hiring and training cost

Layoff/firing cost

Labor hours required

Straight-line cost (first 8 hours each day)

Overtime cost (time and half)

$1.50/unit/month

$5/unit/month

$20/unit

$200/worker

$250/worker

5 hours/unit

$4/hour

$6/hour

TABLE 3: Initial inventory 400 and safety stock requirements 25% of month's demand.

Table 4: Aggregate Production Planning Requirements
January February March April May June
Beginning inventory 400 450 375 275 225 275
Demand forecast 1800 1,500 1,100 900 1,100 1,600
Safety stock (.25 x Demand forecast) 450 375 275 225 275 400
Production requirement (Demand forecast + Safety stock - Beginning inventory) 1850 1425 1000 850 1150 1725
Ending inventory (Beginning inventory + Production requirement - Demand forecast) 450 375 275 225 275 400

NOTE: Straight-line production cost = regular-time (8 hours each day) production cost.

PLAN 3: Produce to meet the minimum forecasted demand (Aprils demand) using a constant workforce on regular time. Subcontract to meet additional output requirements. The number of workers is calculated by locating the minimum monthly production requirement and determining how many workers would be needed for that month and subcontracting any monthly difference between requirements and production. What is the number of workers needed in this case? Again, for this plan, assume that the available workforce at the start of January is equal to the number of workers needed for this plan (to be determined). In other words, there will be no hiring and firing for this plan.

Use the information given in Tables 1, 2, 3, and 4 to fill in appropriate values for the quantities listed in the first column of the following table (Table 7) for each month (January to June) of the planning period. What is the total cost of production plan 3?

NOTE 4: In solving this aggregate plan, please be sure to give explicit equations/calculations you have used to obtain the number of workers required and the quantities in the first column of TABLE 7 below for the months of January, February and March.

Production Plan 3
No. of workers required ?
(low constant workforce)
jan. feb mar apr may jun total
Production Requirement
Working days per month
Production hours available
actual production
units subcontracted
subcontracting cost ?
straight line cost ?
total cost ?

what additional info so you need

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