Question: The break - even point is to be determine for two production methods, one a manual methods and the other automated. The manual method requires

The break-even point is to be determine for two production methods, one a manual methods and the other automated. The manual method requires four works at R12hr each. They produce at a rate of 40 units/hr. the automated method has an initial cost of R125000, a 4 year service life, no salvage value, and annual maintenance costs = R4500. No labor (except for maintenance) is required to operate the machine, but the power required to run the machine is 50 kW (when running). Cost of electric power is R0.05/kwh. If the production rate for the automated machine is 200 units/hr.
Determine the break-even point for the two methods, using a rate of return =25%.
Things to calculate:
(A/P,25%,10), variation cost, automated and machine cost
A South Africa Company is planning a new product line and will build a new plant to manufacture the parts for a new product line. The product line will include 50 different models. Annual production of each model is expected to be 500 units. Each product will be made up of 250 components. All parts will be processed in 1 factory. There are an average of 6 processing steps required to produce each component, and each processing step takes 2 minute (includes an allowance for setup time and part handling). All processing operations are performed at workstations, each of which includes a production machine and a human worker. If each workstation requires a floor space of 90 metres and the factory operates 1 shift (3000 hr/yr.), determine:
(a) How many production operations,
(b) How many workers will be required in the plant and
(c) How much floor space.

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