Question: The cycle time for unloading trucks at a Walmart Distribution Center is too long a generic pull process is to be designed and piloted to

  • The cycle time for unloading trucks at a Walmart Distribution Center is too long a generic pull process is to be designed and piloted to address the problems
  • Given the following information:
    • The average throughput is 1420 trucks/week
    • The current process lead time is PLT is 5.05 hr
    • customer value-added time CVA time = 19 min
    • Management has requested a Process Cycle Efficiency PCETarget of 50%
    • 7 days per week, 20.5 hours per day
    • Answer the following questions:
    • What should my work in progress WIP cap (in trucks) be?
    • How many trucks should be unloaded before new trucks are accepted into the process?

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