Question: The following data are for a master cylinder machining process with one operator. Manual times are in seconds. The machines are all SCAs. What is

The following data are for a master cylinder machining process with one operator. Manual times are in seconds. The machines are all SCAs.

The following data are for a master cylinder

What is the cycle time? Did you allow for seven walks at 2 s each?
What is the TPT?
How does the cycle time compare to the takt time?
What is the problem with this design and how would you fix it?

Part Number: 1234M56G78 Name: Master cylinder Regular Workday: 460 minutes Required Daily Output: 690 Operation Number Operation Name Machine Number Machine Time (sec) 010 020 030 040 050 Pick up raw material Cut mounting surface Cut OD Drill Hole Thread Check thread diameter Put down finished product N110 L210 D310 T240 INSP Manual Time 2 4 5 4 3 6 2 28 20 20 27 12 Part Number: 1234M56G78 Name: Master cylinder Regular Workday: 460 minutes Required Daily Output: 690 Operation Number Operation Name Machine Number Machine Time (sec) 010 020 030 040 050 Pick up raw material Cut mounting surface Cut OD Drill Hole Thread Check thread diameter Put down finished product N110 L210 D310 T240 INSP Manual Time 2 4 5 4 3 6 2 28 20 20 27 12

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