Question: The main point needs the third question, a little more detail V. Solve the following case: CSUNSOM Manufacturing is a supplier of M&M for an

The main point needs the third question, a little more detailThe main point needs the third question, a little

V. Solve the following case: CSUNSOM Manufacturing is a supplier of M&M for an automotive engine company located a few miles away. The company produces three different models of M&Ms in production runs ranging from 100 to 300 units. The production flow of Models X and Y is shown in the following exhibit. Model Z requires milling as its first step, but otherwise follows the same flow pattern as X and Y. Skids can hold up to 20 M&Ms at a time. Approximate processing times per unit by operation number and equipment setup times are shown below. The demand for M&Ms from the engine company ranges between 125 and 175 per month equally divided among X, Y. and Z. Subassembly builds up inventory early in the month to make certain that a buffer stock is always available. Raw materials and purchased parts for subassemblies each constitute 40 percent of manufacturing cost of a M&M Both categories of parts are multiple sourced from about 80 vendors and are delivered at random times. (M&Ms have 40 different part numbers.) Some other information: Scrap rates are about 10 percent at each operation, inventory turns twice yearly, employees are paid on day rate, employee turnover is 25 percent per year, and net profit from operations is steady at 5 percent per year. Maintenance is performed as needed. The manager of CSUNSOM has been contemplating installing an MRP system to help him control inventories and to "keep the skids filled." (It is his view those two days of work in front of a workstation motivates the worker to produce at top speed.) He is also planning to add three inspectors to clean up the quality problem. Further he is thinking about setting up a rework line in order to speed up repairs. While he is pleased with the high utilization of most of his equipment and labor, he is concerned about the idle time of his milling machine. Finally, he has asked his industrial engineering department to look into high-rise shelving to store parts coming off Machine 4. QUESTIONS: 1. Which of the changes being considered by the manager of CSUNSOM go counter to the JIT philosophy? Why? 2. Make recommendations for JIT improvements in such areas as scheduling, layout, Kanban, task groupings, and inventory. Use quantitative data given above as much as possible: state necessary assumptions. 3. Sketch the operation of a pull system for quality for CSUNSOM's current system.| Operation Number 1 2 3 4 Operation Name Milling for Z Lathe Mod. 14 drill Mod. 14 drill Assembly step 1 Assembly step 2 Assembly step 3 Inspection Paint Oven Packing Operation Times Setup Times (minutes) (minutes) 20 60 50 30 15 5 40 5 50 45 50 30 30 20 50 5 5 6 7 8

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!