Question: this is a fixed cost problem Hart Manufacturing makes three products. Each product requires manufacturing operations in B 2 . 0 0 1 . 0
this is a fixed cost problem Hart Manufacturing makes three products. Each product requires manufacturing operations in
B C During the next production period, the laborhours available are in department A in department B and in department C The profit contributions per unit are $ for product $ for product and $ for product a Formulate a linear programming model for maximizing total profit contribution. b Use Excel solver to solve the linear program formulated in part a How much of each product should be produced, and what is the projected total profit contribution? c After evaluating the solution obtained in part b one of the production supervisors noted that production setup costs had not been taken into account. She noted that setup costs are $ for product $ for product and $ for product If the solution developed in part b is to be used, what is the total profit contribution after taking into account the setup costs? d Management realized that the optimal product mix, taking setup costs into account, might be different from the one recommended in part b Formulate a linear program that takes setup costs into account. Management also stated that we should not consider making more than units of product units of product or units of product hint: you need to introduce binary variables, say Y Y and Y Each Yi variable will get a value of if the respective product Pi is produced and a value of if the product Pi is not producede Solve the model you formulated in part d How much of each product should be produced, and what is the projected total profit contribution? Compare this profit contribution to that obtained in part c See Problem # on next page OIM HW OP OPTIONAL Fixed Costs & Asset Selection Due: Fri, Nov :pm Page Problem # pts not from textthis is an asset selection problem that takes into consideration fixed costs Utopia Company operates a plant in Avalon with a monthly capacity of units and a plant in Bridgetown with a monthly capacity of units. Product is shipped to regional distribution centers located in Riverdale, Seaside and Teatown. The longrange planning group at Utopia reevaluated their forecasts and determined that due to an anticipated increase in demand in the next years, the company should consider increasing capacity by constructing a new plant in one or more of the following cities: Cedar, Daphne, Elm or Florence. The estimated monthly fixed cost and the monthly capacity for the four proposed plants are as follows: Proposed Plant Location of Plant Monthly Fixed Cost Monthly Capacity C Cedar $ D Daphne $ E Elm $ F Florence $ The anticipated monthly demands at the distribution centers are as follows: Distribution Center DC Location of DC Monthly Demand Riverdale Seaside Teatown The shipping cost per unit from each plant to each distribution center is shown below Distribution Center Plant Site A B C D E F A diagram of the network associated with the above problem is shown on the next page Let Xij the units shipped from plant i to distribution center j with i A B C D E or F and j For example, XD designates the # of units shipped from Plant D to Distribution Center OIM HW OP OPTIONAL Fixed Costs & Asset Selection Due: Fri, Nov :pm Page a Why is the company considering opening at least one new plant? b How many shipment variables will the LP formulation have? That is how many Xij variables are included in the formulation?c Why do we need to introduce binary variables YC YD YE and YF Do we need a binary variables YA and YB Why? d Formulate a linear programming model for minimizing total costs shipping costsfixed costs; you should have a total of constraints. You can use steps iiv below as a guide for writing the LP i Use suitable variables to express the objective function minimize shipping costs fixed costs ii Write the demand constraints for Distribution Centers and iii. Write the supply constraints for plants A and B iv Use suitable variables to write the supply constraints for plants C D E and Fe Write a constraint to express a requirement that the company will open only one new plant f If the company will open only one plant, which plant do you think it will be C D E or F Why? g Write a constraint to express a requirement that the company will either open both plants C and D or neither of them that is if plant C opens then plant D has to open as well and if plant D is open then Plant C has to open too
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