Question: this is a fixed cost problem Hart Manufacturing makes three products. Each product requires manufacturing operations in B 2 . 0 0 1 . 0

this is a fixed cost problem Hart Manufacturing makes three products. Each product requires manufacturing operations in
B 2.001.002.50 C 0.250.250.25 During the next production period, the labor-hours available are 450 in department A,350 in department B, and 50 in department C. The profit contributions per unit are $25 for product 1, $28 for product 2, and $30 for product 3.(a) Formulate a linear programming model for maximizing total profit contribution. (b) Use Excel solver to solve the linear program formulated in part (a). How much of each product should be produced, and what is the projected total profit contribution? (c) After evaluating the solution obtained in part (b), one of the production supervisors noted that production setup costs had not been taken into account. She noted that setup costs are $400 for product 1, $550 for product 2, and $600 for product 3. If the solution developed in part (b) is to be used, what is the total profit contribution after taking into account the setup costs? (d) Management realized that the optimal product mix, taking setup costs into account, might be different from the one recommended in part (b). Formulate a linear program that takes setup costs into account. Management also stated that we should not consider making more than 175 units of product 1,150 units of product 2, or 140 units of product 3(hint: you need to introduce 3 binary variables, say Y1, Y2 and Y3. Each Yi variable will get a value of 1 if the respective product (Pi) is produced and a value of 0 if the product (Pi) is not produced)(e) Solve the model you formulated in part (d). How much of each product should be produced, and what is the projected total profit contribution? Compare this profit contribution to that obtained in part (c). See Problem #2 on next page OIM 310- HW8 OP (OPTIONAL) Fixed Costs & Asset Selection Due: Fri, Nov 29,11:59pm Page 2 Problem #214 pts (not from text)(this is an asset selection problem that takes into consideration fixed costs) Utopia Company operates a plant in Avalon with a monthly capacity of 35,000 units and a plant in Bridgetown with a monthly capacity of 40,000 units. Product is shipped to regional distribution centers located in Riverdale, Seaside and Teatown. The long-range planning group at Utopia reevaluated their forecasts and determined that due to an anticipated increase in demand in the next 5 years, the company should consider increasing capacity by constructing a new plant in one or more of the following cities: Cedar, Daphne, Elm or Florence. The estimated monthly fixed cost and the monthly capacity for the four proposed plants are as follows: Proposed Plant Location of Plant Monthly Fixed Cost Monthly Capacity C Cedar $20,00010,000 D Daphne $30,00020,000 E Elm $40,00030,000 F Florence $60,00040,000 The anticipated monthly demands at the distribution centers are as follows: Distribution Center (DC) Location of DC Monthly Demand 1 Riverdale 45,0002 Seaside 30,0003 Teatown 35,000 The shipping cost per unit from each plant to each distribution center is shown below Distribution Center Plant Site 123 A 523 B 843 C 975 D 1042 E 654 F 789 A diagram of the network associated with the above problem is shown on the next page Let Xij = the units shipped from plant i to distribution center j, with i = A, B, C, D, E or F and j =1,2,3. For example, XD1 designates the # of units shipped from Plant D to Distribution Center 1. OIM 310- HW8 OP (OPTIONAL) Fixed Costs & Asset Selection Due: Fri, Nov 29,11:59pm Page 3(a) Why is the company considering opening at least one new plant? (b) How many shipment variables will the LP formulation have? (That is, how many Xij variables are included in the formulation?)(c) Why do we need to introduce binary variables YC, YD, YE and YF? Do we need a binary variables YA and YB? Why? (d) Formulate a linear programming model for minimizing total costs (shipping costs+fixed costs); you should have a total of 9 constraints. You can use steps (i)-(iv) below as a guide for writing the LP i. Use suitable variables to express the objective function (minimize shipping costs + fixed costs). ii. Write the demand constraints for Distribution Centers 1,2 and 3. iii. Write the supply constraints for plants A and B. iv. Use suitable variables to write the supply constraints for plants C, D, E and F.(e) Write a constraint to express a requirement that the company will open only one new plant (f) If the company will open only one plant, which plant do you think it will be C, D, E or F? Why? (g) Write a constraint to express a requirement that the company will either open both plants C and D or neither of them (that is, if plant C opens then plant D has to open as well and if plant D is open then Plant C has to open too)

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