Question: 1 . What is the difference between raw material inventory, work - in - process ( WIP ) inventory, and finished goods inventory? 2 .

1. What is the difference between raw material inventory, work-in-process (WIP) inventory,
and finished goods inventory?
2. What is the difference between independent demand and dependent demand? Give several
examples ofeach.
3. Whatlevel is an end itemin a bill ofmaterial? What is a low-level code? Whatis the
low-level code for an enditem? Draw a bill ofmaterial for which component200 occurs on
two different levels and has a low-level code ofthree.
4. What is the master production schedule, and what does itprovide for an MRP system?
5. How do you convert gross requirements to net requirements? Whatis this procedure called?
6. Why are scheduled receipts adjusted before any net requirements are computed?
7. Which lot-sizing rule results in the least inventory?
8. What are the tradeoffs considered in lot sizing?
9. In what respect is the Wagner-Whitin algorithm optimal? How is it sometimes impractical
(i.e., what does it ignore)?
10. Which ofthe following lot-sizing rules possess the so-called Wagner-Whitin property?
a. Wagner-Whitin
b. Lot-for-lot
c. Fixed orderquantity (e.g., all jobs have size of50)
d. Fi]>ed order period
e. Part-period balancing
11. How do planned leadtimes differ from actual lead times? Which is typically bigger, the
planned lead time or the average actual lead time? Why?
12. What assumption in MRP makes the implicit assumption ofinfinite capacity? What is the
impact ofthis assumption on planned lead times? On inventory?
13. What is the difference between a planned order receipt and a planned order release? How
does a scheduled receipt differ from a planned order release?
14. What is the difference between a scheduled receipt and a firm planned order? How are they
similar?
15. Why do we performall the MRPprocessing for onelevel before going to the next-lower
level? What would happen ifwe did not?
16. Whatis the bill-of-material explosion?
17. What is pegging? How does ithelp inbottom-up replanning?
18. Whatis the effect ofhaving safety stock when computing netrequirements?
19. What is the difference between having a safety lead time ofone period and simply adding
one period to the plannedlead time? Whatis the same?
20. Whatis nervousness in an MRP system? How is it caused? Why is it bad? What are some
things that can be done to prevent it?
21. Whatis MRPII? Why was itcreated?
22. Why mightrough-cut capacity planning be optimistic? Why might it be pessimistic?
23. Why iscapacity requirements planning not very accurate? What assumptions are made in
CRPthat are the same as those in MRP?
24. Whatis the purpose ofdispatching? What are dispatching rules? Why does shortest process
time seem to workpretty well? When does earliest due date work well?
25. Whatis the purpose ofinput/output control? Why is itoften "too little, too late"?

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