2:54 PM * 15% Document - Saved Initial layout (rough order of magnitude scale) Q5 - Assignment Out Inbound materia . You are provided with the a. Current production activity data b. Existing ASIS layout Real storage Isituated from estal operation FO From analysis of the given production data and layout, Design a new cell-based layout that reduces waste, reduced the number of operators required, and improves the flow. 1. Calculate takt 2. Using 90% of takt to calculate the current number of workers for the current) ASIS System - this calculation is described in the week6 lecture notes 3. Classify the activities, identify the waste, identify the reengineered activities 4. Redesign the layout - make rational engineering assumptions and defend your assumptions, 5. Identify the kaizen events required to realize Improvements 6. Draw the new operator balance chart (recall this from the VSM 8-design Os) 8) 7. Create a cell design checklist Deburr area area lor Assembly Scale im Cell agtivities Operator Balance Chart (OBC) Proces Product Titec Date/Time: Notes The product is a welded part and a bushing, weighing a total of approximately 25kg Demand is for 800 assembled products per day 1 1 W Sh day with 30min lunch; two ; 20min breaks and one 10min break Operator travel times should be estimated www . . Use proportional times when dealing with batches: for example the CT per part for activity Als 120/304s/part . + Hari Process Time and me BER III 2:54 PM * 15% Document - Saved Initial layout (rough order of magnitude scale) Q5 - Assignment Out Inbound materia . You are provided with the a. Current production activity data b. Existing ASIS layout Real storage Isituated from estal operation FO From analysis of the given production data and layout, Design a new cell-based layout that reduces waste, reduced the number of operators required, and improves the flow. 1. Calculate takt 2. Using 90% of takt to calculate the current number of workers for the current) ASIS System - this calculation is described in the week6 lecture notes 3. Classify the activities, identify the waste, identify the reengineered activities 4. Redesign the layout - make rational engineering assumptions and defend your assumptions, 5. Identify the kaizen events required to realize Improvements 6. Draw the new operator balance chart (recall this from the VSM 8-design Os) 8) 7. Create a cell design checklist Deburr area area lor Assembly Scale im Cell agtivities Operator Balance Chart (OBC) Proces Product Titec Date/Time: Notes The product is a welded part and a bushing, weighing a total of approximately 25kg Demand is for 800 assembled products per day 1 1 W Sh day with 30min lunch; two ; 20min breaks and one 10min break Operator travel times should be estimated www . . Use proportional times when dealing with batches: for example the CT per part for activity Als 120/304s/part . + Hari Process Time and me BER