Question: 4.2 Dr Lori, the operations manager at Nesa Electronics, prides herself on excellent assembly-line balancing. She has been told that the firm needs to complete

4.2 Dr Lori, the operations manager at Nesa Electronics, prides herself on excellent assembly-line balancing. She has been told that the firm needs to complete 120 instruments per 24-hour day. The assembly line activities, their precedence relationship and their activity times are shown in the table below:

Task

A

B

C

D

E

F

G

H

I

J

Immediate Predecessor

-

-

B

C

B

A,E

-

D, F, G

H

I

Task Time (minutes)

7

4

5

6

3

4

6

4

5

2

4.2.1 Draw the precedence diagram. (4)

4.2.2 Determine the highest allowable cycle time. (2)

4.2.3 If the cycle time after allowance is given as 10 minutes, what is the daily (24-hour) production rate? (2)

4.2.4 With a 10-minutes allowable cycle time, calculate the theoretical number of workstations. (2)

4.2.5 With a 10-minutes cycle time and six workstation, calculate the efficiency. (2)

4.2.6 Assign tasks to workstations without exceeding a 10-minute cycle time, and show the cumulative station time and the unassigned station time. (6)

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