Question: 5 . Consider a line that makes two different digital TVs . The DTV - 1 5 costs $ 4 , 5 0 0 while

5. Consider a line that makes two different digital TVs. The DTV-15 costs $ 4,500 while the DTV-25 costs $ 8,000. In manufacturing both TVs go through the same three steps but take different amounts of time. The capacities for the DTV-15 are 10,6, and 8 per day at workstations 1,2, and 3 respectively when DTV-15 is run exclusively on these workstations. Similarly, capacity for the DTV-25 is 5 per day at all stations when it is run exclusively on these workstations. Seven percent of DTV-25 must be reworked, sending them through all the three workstations and the process times are the same as those for the first pass. Reworked jobs never make a third pass through the line. For the DTV-15, three percent must be reworked under similar conditions.
Demand is five per day for DTV-15 and two per day for DTV-25. The average inventory levels are 15 and 5, respectively. Cycle time for both TVs is five days while the raw process time is 1 day. TVs are made to stock and sold from finished goods inventory. The average finished goods inventory is 10 and 3 respectively, while the fill rate is 0.8 for both the TVs.
a) Compute the efficiencies Ec, EI, and ET.
b) Suppose the machine at workstation 1 costs $ 1.5 million and the machines at the second and the third stations cost $ 100,000 each. Compute Cc and contract with Ec computed above.

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