Question: 7 : 1 5 PM a process upset at a chemical plant resulted in the accidental release of a hazardous material to the atmosphere. The

7:15 PM a process upset at a chemical plant resulted in the accidental release of a hazardous material to the atmosphere. The process was shut down, and an inspection revealed a faulty heater on a holding tank in the process. The tank holds a chemical intermediate which is normally maintained at 300F by the heater, and a mechanical agitator keeps the temperature uniform throughout the tank. It is known that if the temperature of the inter-mediate drops below 100F, the process will not operate properly. Hence, it is postulated that a failed heater is the cause of the accidental release. Plant records show that the heater was operating normally at the start of the second shift (4:00 PM). The ambient temperature at the time of the accident was 50F, and the heat-transfer coefficient between the ambient air and the tank is estimated to have been 10Btuft2F : Properties of the chemical inter-mediate and tank dimensions are given below. Are the data consistent with the hypothesis that the failed heater caused the process upset?
[4 marks]
\table[[Chemical Properties,Tank Dimensions],[p=50lbmft3,D=8ft
 7:15 PM a process upset at a chemical plant resulted in

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