a$.$ Draw a product structure tree $($tree diagram$)$ for the scissors. Lead times are $1$ day for each component and final scissor assembly but $2$ days for the plastic grips. $600$ scissors are needed on Day $6.$ On hand inventory: Straight blades $=200,$ bent blades $=350,$ and top blade assembly $=40.$

Item

Scissors

Bottom Blade Assembly

Straight Blade

Straight Plastic Grip

Screw

Top Blade Assembly

Bent Blade

Bent Plastic Grip

b$.$ Material plans:

Master

Schedule for:

Scissors

Week

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Quantity

$600$

Scissors LT $=1$

Lot size: Lot$-$for$-$Lot

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Gross requirements

Scheduled receipts

Projected on hand

Net requirements

$600$

Planned$-$order receipts

$600$

Planned$-$order releases

Bottom Blade Assembly LT $=1$

Lot size: Lot$-$for$-$Lot

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Gross requirements

$600$

Scheduled receipts

$0$

Projected on hand

$0$

Net requirements

$600$

Planned$-$order receipts

$600$

Planned$-$order releases

$600$

Notes: Gross Requirements $($week $5)=$ Planned$-$Order Releases of $600$ Scissors $*1=600.$

Top Blade Assembly

LT $=1$

Lot size: Lot$-$for$-$Lot

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Gross requirements

$600$

Scheduled receipts

$0$

Projected on hand

$40$

$40$

Net requirements

$560$

Planned$-$order receipts

$560$

Planned$-$order releases

$560$

Notes: Gross Requirements $($week $5)=$ Planned$-$Order Releases of $600$ Scissors $*1=600.$

Screw LT $=1$

Lot size: Lot$-$for$-$Lot

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Gross requirements

$600$

Scheduled receipts

$0$

Projected on hand

$0$

Net requirements

$600$

Planned$-$order receipts

$600$

Planned$-$order releases

$600$

Notes: Gross Requirements $($week $5)=$ Planned$-$Order Releases of $600$ Scissors $*1=600.$

Straight Blade LT $=1$

Lot size: Lot$-$for$-$Lot

Beg. Inv.

$1$

$2$

$3$

$4$

$5$

$6$

$7$

$8$

Gross requirements

$600$

Scheduled receipts

o

Projected on hand

$200$

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