Question: A fabrication cell at Spradley's Sprockets uses the pull method to supply gears to an assembly line. George is in charge of the assembly line,

A fabrication cell at Spradley's Sprockets uses

A fabrication cell at Spradley's Sprockets uses the pull method to supply gears to an assembly line. George is in charge of the assembly line, which requires 500 gears per day. Containers typically wait 0.20 day in the fabrication cell. Each container holds 20 gears, and one container requires 1.8 days in machine time. Setup times are negligible. The policy variable for unforeseen contingencies is set at 5 percent. (a) List the elements of (5S) principle and briefly explain how each of those elements can be implemented in this facility. (10 marks) (b) What is a Kanban system? Briefly list two benefits of Kanban in production lines. (6 marks) (c) How many containers should George authorise for the gear replenishment system? (4 marks)

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