A production unit produces computer rack components with the following basic processes (Figure-1): Figure-1

-> PROCESS 1 -> PROCESS 2 -> PROCESS 3 ->

Production Processes of The Component Each of the processes is carried out with special equipment with cycle time: Process-1: 15 Process-2: 20 Process-3: 30 If the company has two equipment in each of the above-mentioned processes and the company has to produce 217 a week (40 hours) then

1) Calculate average Hourly Production Rate (Rp) and Calculate Takt Time!

2) Identify Muda, Mura and Muri! And how to solve them? Please explain!

3) If you want to get a good quality of your product or service, what lean manufacturing tools should you implement and how? Please explain!