Question: A rm uses components A, B, and C to assemble a nal product F; see the bill of materials in Figure 2. 1. [5 marks]

A rm uses components A, B, and C to assemble a nal product F; see the bill of materials in Figure 2.

A rm uses components A, B, and C to assemble a

1. [5 marks] You are required to ll in Table 1 to prepare a master schedule for product F. Each time when the rm assembles the product, the rm always uses the xed lot size rule to make 50 units of F. The rms assembly time for product F is 1 week. The beginning inventory for F is 72 units; the forecast and promised customer orders for this end item are provided in Table 1.

Week

0

1

2

3

4

5

6

7

8

Forecast

30

30

25

25

40

40

30

30

Customer orders (committed)

28

32

20

16

10

5

Projected on-hand inventory

72

Net inventory before MPS

MPS Receipt

MPS Start

Available-to-promise

inventory (uncommitted)

Table 1: MPS table for end item F in Question AQ5.

2. [8 marks] Use your master schedule in Table 1 to develop material requirements plans (MRPs) for components A and B. Note that you are required to nish the MRP tablei.e., Table 2 on page 7in which you can nd the present on-hand quantity (i.e., the beginning inventory), lead time, lot-size policy, and scheduled receipts for each of components A and B.

Week

1

2

3

4

5

6

7

8

MPS

Component A

Lot-sizing policy: xed period of two; Lead time: 2 weeks;

Present on hand: 68; Scheduled receipts: 100 units in Week 1.

Gross Requirement

Scheduled Receipts

Projected On Hand

Net Requirements

PO Receipts

PO Releases

Component B

Lot-sizing policy: lot-for-lot; Lead time: 2 weeks;

Present on hand: 310; Scheduled receipts: 200 units in Week 2.

Gross Requirement

Scheduled Receipts

Projected On Hand

Net Requirements

PO Receipts

PO Releases

Table 2: MRP table for Question AQ5.

F A(2) B(2) B(3) F A(2) B(2) B(3)

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